Capabilities

Our extensive experience allows us to design and manufacture to stringent military specifications and serve as a valuable resource to our customers. Experienced designers teamed with our experienced test personnel guarantee final product compliance to your specifications. The following tables outline our design, test, and assembly capabilities.

Design & Analysis Capabilities (In-house)
Design Function	Specifications	Software Support
Electronic Design	NAVMAT 4855-1A
Component Stress	NAVMAT 4855-1A	PSPICE
Reliability Analysis	MIL-HDBK-217	RELCALC
PWB Design & Doc.	MIL-STD-275 IPC-D-275	PCAD PCAD
Documentation	MIL-STD-100	AUTOCAD/ Microsoft Word
Thermal Design / Analysis	EMI Design / Analysis

Engineering Design:

Ensign Power Systems is fully staffed with engineers and equipment for the design power supplies and converters. We design and document all of our products as custom products for our Customers. We are fully capable of designing to all military standards. Our services include prototyping of the product for the Customer and for ourselves. We utilize 3-D design, simulations, manufacturing drawings, bench testing and debug of prototypes. We also develop auto-testing of products for qualification and production. Ensign Power Systems quotes NRE for project engineering costs. Unless otherwise specified, Ensign Power Systems retains all Rights in Data for our designs. We are ITAR registered and compliant.

Product Design Parameters:

Ensign Power Systems has designs that encompass from less than 1 watt, up to 3KW per phase. We work with voltages from less than 1 volt, up to 20KV. We work with AC to AC, AC to DC, DC to DC and DC to AC designs.

Testing Capabilities (In-house & Local)
Tests Performed	Specifications	Comments
HALT / HASS ( In-house )	As Defined	+/- 40 Degree C/Min
Temperature Tests ( In-house )	MIL-STD-810	-55 to +125°C
Humidity ( In-house )	MIL-STD-810
Altitude	MIL-STD-810	to 70,000 ft.
Shock and Vibration	MIL-STD-810
Salt Fog	MIL-STD-810
Explosive Atmosphere	MIL-STD-810
Electromagnetic Compatability	MIL-STD-461 and 462

Other Environmental and Performance Qualification and Testing as Requested by Customers

Qualification

Ensign Power Systems is fully capable of qualifying all products we design for both product performance characteristics and use in environmental conditions. We provide all documentation required. We also can provide in-house development and testing for HALT-HASS. We qualify to all required military standards.

Manufacturing

We manufacture in quantities of one to thousands.
Our business model is to design products that we will manufacture.
We have in-house auto-testing of products, environmental burn-in chambers as well at HALT/HASS capability.
We maintain control of all components and raw materials to ensure that substitutions are not made in our products.
Our Quality Systems are compliant to ISO 9001.
We ship both domestically and internationally. We are registered with the State Department for international shipments.

How We Do Business

Review Specifications to Ensure Customers Get What They Want
Quote Full Service / Turn Key Project / NRE
Provide Design Reviews and Prototypes
Develop Documentation and Fixtures to Produce and Test Unit
Qualify Design to Qualification Test Plan
Manufacture Units
100% Final Test and Certify Units
Provide all Necessary Documentation

Capabilities

Design - Testing - Manufacturing

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